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{ "products": [ { "_id": "68dffc160134db397bbbe002", "fptag": "IBKENGINEERSPVTLTDD964", "merchantname": null, "customwidgets": null, "externalsourceid": null, "name": "Vacuum Generators", "description": "Vacuum Generators for Automation: \nA Complete Guide for Engineers\n\nVacuum technology plays a vital role in modern automation, robotics, and material-handling systems. While vacuum suction cups are the visible gripping elements, the true driving force behind them is the vacuum generator. For engineers designing automated systems, understanding the types, performance factors, and integration of vacuum generators is essential for achieving reliable, efficient, and cost-effective solutions.\n\nThis article provides a detailed EEAT-based guide to vacuum generators in automation, including their working principles, types, system components, and selection guidelines.\n\n1. What is a Vacuum Generator?\nA vacuum generator is a device that creates negative pressure (vacuum) to enable suction-based gripping, lifting, and holding of workpieces. In automation, vacuum generators are integrated with suction cups, filters, tubing, and valves to form complete vacuum handling systems used across industries like:\nAutomotive – sheet metal handling, windshield placement, and bumper assembly.\nElectronics – PCB handling, semiconductor wafers, and delicate components.\nPackaging – carton sealing, bag handling, and food-safe automation.\nLogistics – pick-and-place robotics for e-commerce and warehousing.\n\n2. Types of Vacuum Generators\nEngineers have several options when selecting a vacuum source. Each type has unique advantages depending on application requirements.\n 2.1 Ejector-Based (Venturi) Vacuum Generators\nWorking Principle: Uses compressed air through a venturi nozzle to create vacuum.\nAdvantages: Compact, lightweight, low maintenance, fast response.\nApplications: Robotics, packaging, semiconductor handling.\nConsiderations: Requires a reliable compressed air supply.\n 2.2 Vacuum Pumps\nWorking Principle: Electrically driven pumps generate continuous vacuum.\nAdvantages: High flow capacity, stable vacuum levels, energy-efficient for large systems.\nApplications: Automotive assembly, glass handling, woodworking.\nConsiderations: Higher initial cost, requires regular maintenance.\n 2.3 Hybrid Systems\nWorking Principle: Combine pumps with ejectors for specialized needs.\nAdvantages: Flexibility, redundancy, optimized energy use.\nApplications: High-speed production lines with varied workpiece sizes.\n\n3. Key Performance Factors for Engineers\nWhen selecting a vacuum generator, engineers should evaluate:\nVacuum Level (kPa or inHg): Determines gripping strength.\nFlow Rate (L/min): Defines how quickly vacuum can be achieved.\nResponse Time: Critical for high-speed pick-and-place automation.\nEnergy Efficiency: Ejectors consume compressed air; pumps require electrical power.\nNoise & Heat Generation: Important for cleanrooms, labs, and operator safety.\nMaintenance Needs: Filters, seals, and moving parts must be serviced for long-term reliability.\n\n4. Vacuum System Components\nA vacuum generator is only one part of the complete handling solution. For reliability, engineers must design systems with the following:\nVacuum Suction Cups: Grip the workpiece (flat, bellows, oval types).\nFilters: Prevent dust, chips, or particles from reaching the generator.\nTubing & Fittings: Ensure airtight connections and minimal leakage.\nValves & Sensors: Provide control, feedback, and safety shut-offs.\nManifolds: Distribute vacuum to multiple cups in synchronized systems.\n\n5. Application Examples\nElectronics: Micro suction cups with ejector generators handle delicate wafers with minimal damage risk.\nAutomotive: Centralized vacuum pump systems power multiple suction cups for handling large sheet metal panels.\nFood Industry: Hygienic vacuum generators paired with silicone suction cups ensure compliance with FDA and EU standards.\n\n6. Best Practices for Engineers\nMatch the generator type (ejector vs. pump) to production speed, part size, and available energy source.\nAlways size the generator with margin for leakage and unexpected demand.\nUse inline filters close to suction cups for protection.\nImplement vacuum monitoring sensors for predictive maintenance and quality assurance.\nConsider modular vacuum systems for flexibility in future upgrades.\n\n7. Conclusion\nVacuum generators are the backbone of suction-based automation systems. By carefully selecting the right generator type, capacity, and system design, engineers can optimize efficiency, reduce downtime, and extend equipment life.\nWhether it’s compact ejector units for high-speed robotics or centralized vacuum pumps for heavy-duty handling, the right choice ensures smooth, reliable automation performance.\n\nProduct details: vacuum generator, vacuum ejector, vacuum pump, automation gripping systems, pneumatic vacuum generator, Venturi vacuum ejector, vacuum handling automation, industrial vacuum systems.", "price": 0.0, "discountamount": 0.0, "currencycode": "INR", "priority": 1000000, "isfreeshipmentavailable": false, "shipmentduration": 0, "_keywords": null, "isarchived": false, "isavailable": true, "applicationid": null, "productindex": 354, "imageuri": "https://bizimages.withfloats.com/actual/b49f2fce7a894cab86e78de07acbc625.jpg", "tileimageuri": "https://bizimages.withfloats.com/actual/b49f2fce7a894cab86e78de07acbc625.jpg", "images": null, "totalqueries": 0, "gpid": null, "groupproductid": null, "createdon": "2025-10-03T16:38:46.941Z", "updatedon": "2025-10-03T16:38:46.941Z", "buyonlinelink": null, "producturl": "http://WWW.IBIZKART.IN/AHMEDABAD/products/vacuum-generators/354", "availableunits": -1.0, "iscodavailable": false, "isprepaidonlineavailable": true, "maxcodorders": 0, "maxprepaidonlineorders": 0, "uniquepaymenturl": null, "brandname": null, "category": "Pisco Pneumatic", "tags": null, "variants": false, "keyspecification": null, "otherspecifications": null, "pickupaddressreferenceid": null, "paymenttype": "AssuredPurchase", "producttype": "products", "hsncode": "", "gstslab": 0.0, "isnotforsale": false }, { "_id": "5f16f7419e68490001d09bf0", "fptag": "IBKENGINEERSPVTLTDD964", "merchantname": null, "customwidgets": null, "externalsourceid": null, "name": "Toggle Clamps | Vertical Toggle Clamps | Horizontal Toggle Clamps | Push Pull Toggle Clamps", "description": "We supply worlds best toggle clamps use for holding devices. Toggle clamp comes with Vertical holding down clamps, horizontal holding down clamps, push-action clamps, full action lagged clamps and squeeze action filler clamps. \nVertical Toggle clamps is call when toggle clamps is in locking position and handle is in Vertical position. We support your industry as we are leading global brand support to address any product and application concerns.\nErgonomic handles for greater operator comfort and control\n• Our safety link helps prevent accidental injury during opening\n• Exclusive handle design gives more clearance between handle and bar when clamp is fully open.\nWe offers toggle clamp models fabricated with corrosion,\nchemical and heat resistant stainless steel. These clamp models\nare used in many applications where corrosion is a problem\n• Smooth surfaces without burrs\n• Rivets made of stainless steel\n• Stainless steel spindles with hex heads\n\nToggle Clamps Holding Capacities: 60lbf up to 2400lbf", "price": 150.0, "discountamount": 0.0, "currencycode": "INR", "priority": 1000000, "isfreeshipmentavailable": false, "shipmentduration": 0, "_keywords": null, "isarchived": false, "isavailable": false, "applicationid": null, "productindex": 238, "imageuri": "https://productimages.withfloats.com/actual/5f16f751499a970001f91550.png", "tileimageuri": "https://productimages.withfloats.com/actual/5f16f751499a970001f91550.png", "images": null, "totalqueries": 0, "gpid": null, "groupproductid": null, "createdon": "2020-07-21T14:10:09.116Z", "updatedon": "2020-08-22T16:00:50Z", "buyonlinelink": null, "producturl": "http://WWW.IBIZKART.IN/AHMEDABAD/products/toggle-clamps-vertical-toggle-clamps-horizontal-toggle-clamps-push-pull-toggle-clamps/238", "availableunits": -1.0, "iscodavailable": false, "isprepaidonlineavailable": false, "maxcodorders": 0, "maxprepaidonlineorders": 0, "uniquepaymenturl": null, "brandname": null, "category": "", "tags": null, "variants": false, "keyspecification": null, "otherspecifications": null, "pickupaddressreferenceid": null, "paymenttype": "UniquePaymentUrl", "producttype": "products", "hsncode": null, "gstslab": 0.0, "isnotforsale": false }, { "_id": "5b6b3728ce6c6a0553692203", "fptag": "IBKENGINEERSPVTLTDD964", "merchantname": null, "customwidgets": null, "externalsourceid": null, "name": "Crosby Hoist Ring | Carr Lane Hoist Ring | Hoist Ring dealer", "description": "Offering you a complete choice of products which include Plate Mounted Caster McMaster, Crosby Hoist Ring and Mcmaster- Car Hoist Ring And Parts.\n\nApprox Price: Rs 1,990 /Number\nMinimum Order Quantity: 1 Number\n\nProduct Details:\nDesign\tStandard\nGrade\tGrade 30, Grade 40\nMaterial\tAlloy, Carbon Steel\nShape\tBow, D Type\nSize\tAll\nType\tNut Bolt, Shackles\nCrosby Hoist Ring full product listing and catalog pages of the Crosby Hoist Rings including the pivot, pull, side pull, and many more. We can supply all types Hoist rings in short time in India", "price": 0.0, "discountamount": 0.0, "currencycode": "INR", "priority": 1000000, "isfreeshipmentavailable": false, "shipmentduration": 0, "_keywords": [ "Carbon", "Details", "Offering", "products", "side pull", "short time", "catalog pages", "Car Hoist Ring", "Order Quantity", "complete choice", "types Hoist rings", "Crosby Hoist Rings", "Hoist Ring full product", "Plate Mounted Caster McMaster" ], "isarchived": false, "isavailable": false, "applicationid": null, "productindex": 186, "imageuri": "https://productimages.withfloats.com/actual/5b22344bab52d60e1c3b7e4c.jpg", "tileimageuri": "https://productimages.withfloats.com/actual/5b22344bab52d60e1c3b7e4c.jpg", "images": null, "totalqueries": 0, "gpid": null, "groupproductid": null, "createdon": "2018-06-14T09:24:25.646Z", "updatedon": "2020-08-22T16:27:47Z", "buyonlinelink": null, "producturl": 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and Tables using 2020, 3030, 3060 4040, 40 Half Curve, 4545, 45 Half Curve, 6060, 4080, 4590, 8080, 9090, 80160 in India.\n\nRexroth Bosch Pneumatics and Electrical cylinders\nBosch Power tools, Cutting tools\nRexroth Hydraulic\nRexroth VFD\nBosch Air pneumatic screwdriver, Air drill, impact drill etc\nRexroth Bosch LM Rail, Ball Screws, LM block, Ball Nut etc\n", "price": 0.0, "discountamount": 0.0, "currencycode": "INR", "priority": 1000000, "isfreeshipmentavailable": false, "shipmentduration": 7, "_keywords": [ "Tables", "impact", "Cutting", "Ball Nut", "LM block", "3060 4040", "Electrical", "Ball Screws", "Power tools", "Bosch LM Rail", "40 Half Curve", "45 Half Curve", "Air pneumatic", "Bosch Pneumatics", "High quality Rexroth Bosch aluminum profile" ], "isarchived": false, "isavailable": true, "applicationid": null, "productindex": 142, "imageuri": "https://productimages.withfloats.com/actual/5b06ab1c6061cb0434be61a6.jpg", "tileimageuri": 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stockiest for T slot aluminum profile, Parts, Accessories and Tables using 2020, 3030, 3060 4040, 40 Half Curve, 4545, 45 Half Curve, 6060, 4080, 4590, 8080, 9090, 80160 in India.\n\nRexroth Bosch Pneumatics and Electrical cylinders\nBosch Power tools, Cutting tools\nRexroth Hydraulic\nRexroth VFD\nBosch Air pneumatic screwdriver, Air drill, impact drill etc\nRexroth Bosch LM Rail, Ball Screws, LM block, Ball Nut etc", "price": 0.0, "discountamount": 0.0, "currencycode": "INR", "priority": 1000000, "isfreeshipmentavailable": false, "shipmentduration": 7, "_keywords": [ "LM block", "3060 4040", "Electrical", "Ball Screws", "Power tools", "Accessories", "Ball Nut etc", "Bosch LM Rail", "40 Half Curve", "Rexroth Bosch", "45 Half Curve", "Air pneumatic", "Bosch Pneumatics", "T slot Aluminum profile" ], "isarchived": false, "isavailable": true, "applicationid": null, "productindex": 103, "imageuri": "https://productimages.withfloats.com/actual/5b069ade8c01000edc9e34ea.jpg", "tileimageuri": 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clamping bolts for T-slotted machine tables. Designed to provide full bearing with the slot to prevent twisting or jamming. This 34-piece set includes a complete range of T-Slot Bolt lengths with matching Clamping Studs, Flange Nuts, and Coupling Nuts.", "price": 0.0, "discountamount": 0.0, "currencycode": "INR", "priority": 1000000, "isfreeshipmentavailable": false, "shipmentduration": 7, "_keywords": [ "Bolts", "prevent", "Flange Nuts", "full bearing", "Coupling Nuts", "Clamping Studs", "complete range", "machine tables", "T Slot Bolt Kit" ], "isarchived": false, "isavailable": true, "applicationid": null, "productindex": 34, "imageuri": "https://productimages.withfloats.com/actual/5a9ee467b8a1d509a0b7c175.jpg", "tileimageuri": "https://productimages.withfloats.com/actual/5a9ee467b8a1d509a0b7c175.jpg", "images": null, "totalqueries": 0, "gpid": null, "groupproductid": null, "createdon": "2018-03-06T18:56:39.358Z", "updatedon": "2018-08-08T18:32:05Z", "buyonlinelink": null, "producturl": "http://WWW.IBIZKART.IN/AHMEDABAD/products/t-slot-bolt-kit/34", "availableunits": -1.0, "iscodavailable": true, "isprepaidonlineavailable": false, "maxcodorders": 0, "maxprepaidonlineorders": 0, "uniquepaymenturl": null, "brandname": null, "category": "", "tags": null, "variants": false, "keyspecification": null, "otherspecifications": null, "pickupaddressreferenceid": null, "paymenttype": "AssuredPurchase", "producttype": "products", "hsncode": null, "gstslab": 0.0, "isnotforsale": false }, { "_id": "5b6b3724ce6c6a05536903ed", "fptag": "IBKENGINEERSPVTLTDD964", "merchantname": null, "customwidgets": null, "externalsourceid": null, "name": "Heavy Duty Ball Lock Pins", "description": "Similar to our standard single-acting Ball Lock Pins, except with a larger, heavier handle for rough service. 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Handles are made of solid stainless steel for maximum impact strength, and are specially shaped to prevent accidentally pressing the release button.", "price": 0.0, "discountamount": 0.0, "currencycode": "INR", "priority": 1000000, "isfreeshipmentavailable": false, "shipmentduration": 7, "_keywords": [ "prevent", "Similar", "Handles", "standard", "Available", "rough service", "release button", "solid stainless steel", "maximum impact strength", "Heavy Duty Ball Lock Pins" ], "isarchived": false, "isavailable": true, "applicationid": null, "productindex": 3, "imageuri": "https://productimages.withfloats.com/actual/5a9edca031e29006f89a8a11.jpg", "tileimageuri": "https://productimages.withfloats.com/actual/5a9edca031e29006f89a8a11.jpg", "images": null, "totalqueries": 0, "gpid": null, "groupproductid": null, "createdon": "2018-03-06T18:23:31.21Z", "updatedon": "2018-08-08T18:32:04Z", "buyonlinelink": null, "producturl": "http://WWW.IBIZKART.IN/AHMEDABAD/products/heavy-duty-ball-lock-pins/3", "availableunits": -1.0, "iscodavailable": true, "isprepaidonlineavailable": false, "maxcodorders": 0, "maxprepaidonlineorders": 0, "uniquepaymenturl": null, "brandname": null, "category": "", "tags": null, "variants": false, "keyspecification": null, "otherspecifications": null, "pickupaddressreferenceid": null, "paymenttype": "AssuredPurchase", "producttype": "products", "hsncode": null, "gstslab": 0.0, "isnotforsale": false }, { "_id": "68e00cfc91324d1429055a8e", "fptag": "IBKENGINEERSPVTLTDD964", "merchantname": null, "customwidgets": null, "externalsourceid": null, "name": "PU Tubes", "description": "PU Tubes: High-Performance Pneumatic Solutions for Indian Industries\n\nPolyurethane (PU) tubes are a cornerstone in modern pneumatic systems, offering unmatched flexibility, durability, and chemical resistance. Used extensively in automation, assembly lines, robotics, and industrial machinery, PU tubes deliver reliability and precision, which are critical for high-efficiency production environments.\nFor Indian engineers and industrial users, understanding material properties, design features, and applications is key to selecting the right PU tubing for your pneumatic systems.\n\n1. Why Polyurethane Tubes?\nPolyurethane tubes stand out for their combination of flexibility, abrasion resistance, and chemical stability. Unlike PVC or rubber tubes, PU tubes can handle frequent bending, vibration, and high-pressure pneumatic flows without deformation.\n\nKey Advantages:\nHigh flexibility for tight bends and compact layouts.\nExceptional wear resistance for long-term operation.\nLow friction coefficient for smooth pneumatic flow.\nGood chemical and oil resistance for industrial environments.\nLightweight and easy to install in automation setups.\nThese properties make PU tubes ideal for sectors such as automotive manufacturing, packaging, electronics assembly, and food processing.\n\n2. PU Tube Material Properties\nDifferent PU tube formulations allow engineers to match tube characteristics to specific industrial requirements:\n Standard PU Tubes\nProperties: Flexible, lightweight, and suitable for general pneumatic applications.\nTemperature Range: -20°C to +60°C.\nApplications: Pneumatic conveyors, pick-and-place machinery, and air distribution systems.\n Food-Grade PU Tubes\nProperties: Non-toxic, FDA-compliant, and resistant to oils and grease.\nTemperature Range: -20°C to +80°C.\nApplications: Food and beverage processing, pharmaceutical packaging, and medical automation.\n High-Performance PU Tubes\nProperties: Extra abrasion resistance, higher pressure tolerance, and UV resistance.\nTemperature Range: -30°C to +90°C.\nApplications: Heavy-duty industrial machines, robotics, and automotive pneumatic lines.\n\n3. Design Features and Options\nPU tubes are available in various sizes, colors, and wall thicknesses, giving engineers flexibility in system design:\nInternal Diameter (ID) & Outer Diameter (OD): Matches fittings and ensures optimal air flow.\nColor Coding: Facilitates system organization and easy maintenance.\nReinforced PU Tubes: Added strength for high-pressure pneumatic systems.\nPre-Cleaned or Clean-Room PU Tubes: Suitable for semiconductor, pharmaceutical, and medical device manufacturing.\n\n4. Key Applications of PU Tubes in India\nPU tubing is widely adopted across Indian industries for efficiency, reliability, and safety:\nAutomation and Robotics: Smooth pneumatic flow for actuators, cylinders, and grippers.\nPackaging Industry: Food-grade tubes for filling, sealing, and conveying applications.\nAutomotive Manufacturing: Durable PU tubes for assembly line automation and air-powered tools.\nPharmaceuticals & Medical Devices: Cleanroom-ready tubes for contamination-free pneumatic transport.\n\n5. Integrating PU Tubes into Pneumatic Systems\nA PU tube is only as effective as the system it serves. A complete pneumatic setup includes:\nFittings & Connectors: Push-in fittings for fast, leak-proof connections.\nVacuum Generators & Pumps: Ensure steady air or vacuum flow.\nFilters & Regulators: Maintain clean, pressurized airflow for optimal performance.\nManifolds & Tubing Networks: Organize distribution for multiple actuators or cylinders.\nBy selecting the right tube size, material, and accessories, engineers can maximize system efficiency, reduce maintenance, and extend equipment life.\n\n6. Conclusion\nPU tubes are a versatile, durable, and reliable solution for pneumatic systems in Indian industries. 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